MGS Fracture© Roll Sizer

MGS Fracture Roll Sizer

MGS FRACTURE © ROLL SIZERS
Rolling into the Future of Mining!

MGS FRACTURE © ROLL SIZERS:
THE BEST SOLUTIONS FOR THE HARDEST JOBS

MGS Fracture Roll Sizers offer the ultimate in reliability, performance, and cost-effectiveness when it comes to size reduction. With the MGS Fracture Roll Sizers working at your plant, you can expect the optimum customized solution for even the most demanding jobs.

With its unique design, in addition to the standard models, MGS Fracture Roll Sizers also offer variants tailored to meet specific challenges.

Fields of Application and Benefits of MGS Fracture© Roll Sizers

MGS Fracture Roll Sizers are used for the crushing of medium-hard, as well as sticky and soft materials, for primary, secondary, and tertiary crushing.



Applications:

• Open Pit Coal Crushing
• Underground Coal Mines
• Limestone and Cement Industries
• Natural Stones
• Mineral Processing
• Clay-Ridden Sticky Materials

Benefits of MGS Fracture Roll Sizers:

• Compact & Flat Design
• Flexibility with Talior-Made Solutions
• Maximum Reliability
• Low Fines Content in the Crushed Product
• Reduced Dust Generation
• High Throughput
• Low Wear Due to Optimized Geometry of Crushing Tools
• Reversible Operation
• Lower Capital Cost (CapEx)

• Lower Cost of Ownership (OpEx)
• Ease of Operation
• Unique Breaker Bar Design
• Ease of Maintenance
• Fast & Easy Removal and Replacement of Crushing Components, Gearboxes and Couplings
• Condition Monitoring
• Auto Lubrication System
• Cooling System

MGS Fracture Roll Sizer
Technical Data
Type A
approx.
B
approx.
C
approx.
D
approx.
E
approx.
F
tip Ø

approx.
Max. feed size*
CenterSizer (SideSizer)
[mm]
Throughput
rate
[t/h]
Total
installed power
[kW]
500 1,000
1,500
2,000
1,100 1,500 600 1,660
2,100
2,600
590 450 - 650
(200)
to 1,500 55 - 220
660 1,500
2,000
3,000
1,500 2,200 900 2,300
2,900
3,900
750 650 - 850
(300)
to 2,500 160 - 500
800 1,500
2,000
3,000
1,800 2,400 1,100 2,500
3,100
4,100
920 750 - 1,050 to 3,500 200 - 630
1,000 2,000
3,000
2,100 2,600 1,300 3,200
4,200
1,050 950 - 1,300 to 5,000 250 - 700
1,250 2,000
3,000
2,800 3,600 1,600 3,700
4,700
1,450 1,200 - 1,600 to 7,500 450 - 800
1,500 2,000
3,000
3,550 4,400 2,000 3,700
4,700
1,800 1,400 - 2,000 to 10,000 750 - 1,200
FRACTURE

OPERATING PRINCIPLES OF MGS FRACTURE© ROLL SIZERS

CenterSizers & SideSizers

MGS Fracture Roll Sizers offer two different crushing options to be chosen depending on the application.

The CenterSizer crushes the feed material between the crushing teeth in the middle of the crushing chamber, while the SideSizer crushes the feed material between the crushing teeth and the adjustable crushing combs arranged at its longitudinal sides.

In both types, the material is crushed by means of shear and tensile forces, as well as additional cutting forces generated by high rotor torques at low circumferential speeds.

CenterSizers and SideSizers can be used in operations for a required final particle size of up to approximately 50 mm and 30 mm, respectively. Both produce a clearly defined product size with a low oversize content.

Depending on the design and application, the crushing ratio that can be achieved with CenterSizers ranges between 3:1 and 6:1, whereas the crushing ratio with SideSizers ranges between 3:1 and 4:1.

The crushing rolls of both CenterSizers and SideSizers are driven either by a synchronization stage and one drive unit, or by two independent drive units.

FRACTURE